Friday, 28 March 2014

Tower Foundation and Fun

Today I received the photos of the foundation my team has laid for the wind pump tower.  They have followed exactly the instruction diagrams and PPT that had been sent earlier and the explanation given over the phone. But....

The template was kept upside down. Bolts immersed in 3 feet concrete.  Concrete is curing already. This was completely unexpected.  Notice the triangular shaped frame in the picture. That is the template which will position the bolts in appropriate positions. Now that the template is placed upside down, the angle brackets will have holes juxtaposed. This is not a serious mistake, but the tower welders should know that. Otherwise during installation there will be a big challenge.

Now I need to communicate all these to ABS, which is underway.  Like Chinese whisper, I wrote something and ABS thought something else and they wrote me back saying template is only for temporary use and don't fix it permanently.   This is fun unlimited.

Foundation bolts fixed in concrete with template
Why this mistake happened ?  Because the original instruction diagram (given below) was so complex like Leonardo da Vinci's helicopter model, we were concentrating on measurements and trying to differentiate arrows from angle brackets.

Will you like your dog with its back up or lying on its back with legs up ? My mason thought the template will look more beautiful this way and fixed it.

Template design


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Wednesday, 26 March 2014

Wind speed at Nachankulam - 83 days

The below is observation for the past 83 days.  This time I have provided two lines, one for day and another for night. This dipiction gives a different prespective. It also establishes that Day time wind speed is higher than night.  There was an error in assumption earlier that night wind was faster. But stands corrected now. Day wind is faster than night. 

Secondly there are long periods of low wind, both day and night. Between 10th and 18th February the wind speeds were below 3 Meters / Second.  Here 3 m/s is the minimum speed required to kick start the rotor of the wind mill. May be it could be 2.5 m/s as per manufacturer. whatever it is, keeping some safety margin is better.  Such long periods of low wind means, we need to store water when it is available and use it judiciously.  This can be linked to the earlier post of water tank. Water tank is must now to store water. 

The good news is there is WIND.  So next month once the new ABS windmill is up and running, i should hopefully solve the water crisis.

Presently water is still being pumped manually using handpump. Kandan is unable to cope with the heat and the hard work. One more worker is under considertation for appointment, preferably a women. Women employees are good at pouring water to each plant as per their needs. After all they are mothers. I want to establish a gender balance from the beginning. Once the wind mill is up, then kandan and the new worker can start the nursary farm and keep expanding... That is the idea.

Subbu has made all arrangements on foundations for the wind pump.  Using the template couriered by ABS, the bolts have been fixed in concrete pillars beneth the surface.  There was a proposal to remove the handpump now in order to fix the middle template given by ABS. That is required for holding the wind mill pump assembly and transmission gear. But this idea was ruled out by me and the team. We will remove in the last minute.  We need water till the wind mill is delivered anyway which is 10 days away.

Friday, 21 March 2014

High Voltage Power Grid lines on the Farm

My farm is under High voltage Power lines. Giant towers in aluminium color each having two hands as if holding power mark the landscape.  They are a visual pollution and you get used to them and after few months and tend to ignore them. There are atleast three of them, one in my prime land. These are typically single circuit transmission lines, carrying three phase (and hence three cables) with voltage ranging above 115 KV.
Power Line In my farm

I was anyway not even knowing what was the boundary of my land when I purchased it. There was this tower and it served as landmark.  Later, only while during survey that I came to know I own one !.  But i was happy to have it, for reasons unknown.  It gave me a symbol.

Some people when they purchase the land are not even tolerant for an innocent electric pole. They are too sensitive about poles, holes and soil.  When I purchased, my criteria was cost, availability and remoteness from commercial activity.  I knew that power lines are considered a perceived threat and hence land would come cheaper. I never thought deeper into these. I was having a challenging mindset.   But was certain that area under power lines come under right of way for power companies and we cannot construct any permanent constructions. After all, I am going to do farming so it doesnot matter.  Ever since I have been keen on observing if there is any civilisation living under these lines.

There are few settlements seen in urban slums. But right of way is always kept clean,  devoid of any major constructions. I have seen people do healthy farming right below the tower from a train during my travel in rural areas. In urban areas too, there are apartments constructed on both sides of these lines and some even under. They give some assurance.

There are various theories about the threat of living under or near power lines. Those who think they are advance techno geeks, brush everything aside. And there are some who worry constantly about electric and magnetic radiation, that they never sleep well. Some more refer to research
At the time of Survey
 findings which correlate childhood lukemia in children to proximity to power grid. And others ridicule the authors as lobbyists. Whatever it be, there are equal numbers on either side always, so it depends which side you take.  The arguments are "equivocal and contradictory".

My observations are as follows;

a) Power lines are a threat - yes if a child will fly a kite in my farm. Luckily they are much higher in elevation. Above 30 meters say.  Even if a child will fly a kite and it gets struck in one of the lines, I doubt there will be shock. we have seen birds sitting on power lines all the time. cool. you need to connect two ends to burn yourself.

b) The power lines may be emitting EMF. Any radiation looses square of its power with distance. It should be too feeble to realise at the typical distance of 100 to 150 feet in which we will be working. So feeble that the EMF would be much lower than those coming from electrical circuits which constantly sorround us in our home and appliances.  A ceiling fan with its permanent magnets and electricity cutting through the coil all the time directly above our head would be worse than this.

c) However considering the magnititude of power in kilovolts passing in these lines, there will be some induction around it. Especially I have read that any farm fence running parallel to these lines will get induction over a period of time. That is like you get static from your nylon sox and you get a shock when you touch elevator or car handle. I do have a fence and it needs grounding.  The galvanised fence wire is held in place by stone pillars. Therefore by itself they donot have grounding. However the wire mesh has automatic grounding. Additionally we can have a metal strip installed.

d) General rule is not to build any cow shed or farmer quarters under the power lines. They can be placed as far away as possible to avoid any static issues or just to keep their mind cool. What will you do if you were to live in the farm. Just do it.

e)  Power lines produce a constant Hum noise. That is due to the wind blowing through them.  We cannot avoid it and is definitely a noise pollution. But over a period you tend to ignore them.

f) Power poles may keep the land price under check. Land mafia or resellers may not like to buy this land for residential property. Therefore we can do happy farming.

g) In case the power company comes for re-installation or any repair work, the farm activity will be disturbed. Worse still we may have to make way for heavy vehicle movement, remove fence etc. But that is very rare and they may have their own techniques to avoid disturbance to environment. At present no one is available to clarify these doubts from local power department.

h) Power Towers may protect us from lightning. Being the tallest structure in that area with lightning arresters, they will serve as protection

i) Using high power rain gun may be an issue. Luckily my farm has power lines running on the outer edges of the farm.  It is not clear if the rain gun when aimed at power lines with water flowing through it, will be an issue. It is better to avoid constant stream of water aimed at power lines. Otherwise regular water or mist or rain should not be a threat.

Further reading.
http://en.wikipedia.org/wiki/Overhead_power_line
http://ths.gardenweb.com/forums/load/realestate/msg021604038945.html
http://www.youtube.com/watch?v=TAZaVRt8Hgo
http://hps.org/hpspublications/articles/powerlines.html
http://www.straightdope.com/columns/read/2699/electrifying
http://www.webmd.com/cancer/news/20050602/child-leukemia-again-linked-to-power-lines
http://www.greatriverenergy.com/deliveringelectricity/safety/safetyaroundpowerlines.pdf

Sunday, 16 March 2014

My Experiments on Water Tanking for Irrigation using gravity

Water storage and irrigation are an important aspect of Farming.  Storing Water when it is available and using it is needed with least energy is a must for dry lands.  Assuming wind pump will be installed by next month and the summer is fast approaching, I need to plan for water storage.  The pumped water and rain water need to be stored so that it can be used for all days with less energy. Since water tank would consume resources, there cannot be mistake in design and should be built with least cost.
My experimental setup on Cloth Hanger

The below doubts were always in my mind. Some of it had no answers in internet. Consulting an engineer will only add to more confusion.  So I ventured to find that out myself through home experiments. I used a plastic container as water tank, punctured holes, inserted think plastic tubes and started my experiment.  Used my cell phone camera and pictured the below using black chart paper for background on my balcony.  The below questions were to be answered.

1.  How to create water pressure using gravity ?
2.  Will the elevation of water tank above the ground level impact water pressure ?
3.  Can the water pressure from storage tank be used for sprinkler ?
4.  Will there be reduction in pressure due to coiling of tubes



Very tricky experiment





 Conclusions:

1.  Water pressure is the highest at the bottom of any water tank. This is due to weight of water pressing from above.  This pressure can be used to our advantage.  Once water is uplifted from ground level to an elevated storage tank, this pressure created by gravitational force or weight of water can be used to our advantage.  This also means that a taller and leaner water tank and a shallow wider tank may produce the same pressure at the bottom, given the volume of water being same. This is governed by formula P = gh where P is the water pressure, g is the acceleration due to gravity and h is the depth of the water at that point.  Here pressure P stands for pressure at any unit of water inside the tank and is same in all directions.

2. Water pressure increases slowly with elevation of water tank.  This experiment was very tricky. I failed in first attempt to understand the concept. I am still not convinced, but searched internet and repeated experiment with longer pipe.  then I have to believe it works.  The problem is everyone explains pressure increases as you move the water tank up further. But no one explains why?  Suppose if I move the water tank to sky high. Will I get infinite pressure at the bottom?

From Newton's Second law of Motion: 
Force = mass x accelaration
Force = volume x density x gravity
Force = height x area x density x gravity
Now force on per unit of area is pressue. Therefore  P=F/a
From the above equation P = height x  density x gravity

Here density of water and gravitational force remains the same. The only variable is height. Therefore as height increases so does pressure. Theoretically one must get additional 0.43 psi (pounds per square inch) of pressure for every foot moved up. 

When I used a long and short tube under the tank to find the pressure,  the pressure was almost same on both tubes. However when I repeated the experiment with further long tubes I could observe there was difference in fountain height of water - pressure.

So water tanks need to be built at an elevation to stay above the highest level on the farm at the least.  At the most it can be at any height.  There will be gain on pressure if you construct a water tank at 10 meter or 20 meter elevation from the ground.  The cost however would keep going up. There will also be challenges of constructing a large tank at that height and of pumping water to that height.

I am going to use windpump to pull the water up-to 10 to 15 feet above the ground level. And the tank has to be a large reservoir to store water for windless days.  Hence water tank if I construct should be at an elevation of 10 feet above the highest point to be irrigated on the farm and large enough. Increasing the height would be advantageous, but need to decide on construction material to be used etc... This point is still open.

An indigenous portable sprinkler
3. The pressure created by water tank is not enough to operate Sprinkler or a fountain. Smaller sprinkler can be operated, but not the ones that require high pressure. Therefore using gravity we can use drip irrigation effectively.  Small portable sprinklers can also be used for vegetable beds if enough pressure comes from a larger tank. I saw the one shown here in my neighboring garden.  Very beautiful idea and gives confidence how we can fabricate one ourselves without asking 'companies' to do 'survey and recommend' a suitable 'solution' to our 'problems'.   Earlier I used to think that I will keep a water tank at 30 feet and generate enough pressure to run a sprinkler. The learning is showing otherwise.

4.  Speed of water is reducing when it passes through coiled pipes due to friction.  It is therefore important to create straight lines to enable smooth flow of water for long distance. Otherwise for drip irrigation, nothing to panic. The pressure from water tank is sufficient to push the water to the corner of any pipe as the decrease of pressure due to viscosity matter only when water is 'flowing'. A moving water may experience pressure dip. But a water which fills a tube slowly will get compressed further by incoming water to be expelled through drip outlets.

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Friday, 7 March 2014

Farm Update on 07th March, Planning foundation for Wind Pump

The week went by planning for foundation and following up ABS. 

Foundation Planning
Ready mix concrete  costs Rs. 4500/- per Unit which is 1 Cubic meters. I need 3 Cubic meters. The cement company gave me a quote of Rs. 16000/- for mixing 15 bags of cement and prepare the mix. They also make too much fuss about distance and charge very high for transport.

On the other hand if I do manually say as follows, I think i will hit almost the same rate. However this will provide me a good and heavy mix of cement and gravel to support the tower.  It will also give employment to few. So I spoke to Subbu who accepted to supervise. Here I go;

1 Unit of Granite Stones = Rs. 1000 ( I already have some left from my gate construction)
Transport  = Rs. 500
Cement 15 bags x Rs. 350 = Rs. 5000
Sand = Rs. 4000
Labour = Rs. 4400 (4 No of Unskilled, 2 Skilled for 2 days).  Here I disagree with proposal of subbu as practically I have seen that it will keep going for two more days also. So contegency planning is required.
Drum for Water = 800 (Rent)

Total would be around 15500/-.  We start from Monday the digging once ABS would send their template and foundation bolts.

Tower Installation Planning
On the groundwork plan, I got some complex diagrams from ABS. I removed unnecessary details and simplified it so that team can understand how the whole things work.  Especially on erecting the tower, pre-planning is required.  ABS wants 12 meters free space to assemble tower on one side and 15 meters on another to pull the tower.  In my farm, there are fences very next to boring point, and a 400 Volt electric wire running between two poles at 15 meters tangent carrying electricity for neighbouring farm. It is something I need to get rid of my farm in the long run.   I still have plenty of space on either side of bore hole to provide for.

Here goes the diagrams prepared by me. They must be self explanatory.  The best part I learnt how an A - Frame is used to lift a tower. It is done without using much of resources and machinery. In fact none. Only one person is required to lift !.   There isn't much material in internet to refer to. Therefore I had to guess from given engineering diagrams and refer few photos to draw this.




The above is only illustration for our training. The actual implementation may vary a bit and we will come to know only when it is done in next 2 weeks.
 
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